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The Keg Blog

Specialist articles about the keg – engineering, economics, law and life-cycle assessment. Every figure with its source.

Tools

Calculate instead of guessing – twelve calculators and reference works, freely accessible, no sign-up. Every assumption is visible and can be overwritten.

Identify your keg · Tap head finder · Riser length and weight · Buy, rent or refurbish · Keg Explorer · all twelve tools

Where our figures come from

Every technical figure is sourced or marked as our own operating data. The full list of sources.

Tool14 September 20261,024 entries

Which spear does which brewery use?

The question this trade asks every day and nobody answers properly – now with 1,024 brands from thirteen countries. And, unlike the lists in circulation, with a note on every line saying how well it is documented.

Open the tool

Keg return17 Sep 20268 min

Where the kegs end up: theft, scrap and the honest finder

400,000 kegs in Ireland, $33 million in the United States – and not one solid figure for Germany. Why a cash ban in the scrap trade cut metal theft by three quarters, and why returning a keg honestly costs more than looking away.

Law16 Sep 20269 min

Is a keg pressure equipment? What the law actually requires

Three bar inside, and still not pressure equipment in the legal sense: the EU Pressure Equipment Directive excludes beverage containers expressly. What that means for inspection duties – and why the CO₂ cylinder beside it is the bigger problem.

Hygiene15 Sep 20268 min

What happens inside a keg washer – and where kegs fail

A keg has exactly one opening. Everything follows from that: why two pressure stages are needed, why beer stone sits on the down tube and not on the wall, and what residual water tells you about the machine.

Return of kegs3 Sep 20268 min

What keg shrinkage really costs

For Germany there is not one solid loss rate. What there is: four figures from four countries – and a calculation showing why eight percentage points of return rate decide a factor of five in service life.

Home brewing14.9.20269 min

Switching to kegs: what changes, what it costs, what goes wrong

Forty bottles or one keg. Why the strongest argument for the keg is not time but oxygen – what the switch really costs, which mistake turns a beginner’s beer into foam, and why a brewery’s deposit keg stays off limits.

Safety8.9.20267 min

Spears with or without a safety catch – and what can happen without one

A safety catch holds the spear in the neck while there is still pressure in the keg. Spears without one are a relic and keep running all the same. Why the marking on the body proves nothing – and which rule applies before every removal.

Hygiene3.9.202610 min

Alcohol-free beer in the keg

Without alcohol, the very barrier that stops Pectinatus and Megasphaera falls away. 54.7 % of the draught samples were substandard – the same brands in the can were faultless throughout. For the keg there is not a single specification on this.

Calculator3.9.2026interactive

How many kegs do I need?

Fleet size is not set by annual sales but by cycle time. With seasonal peak, reserve and the annual replacement purchase caused by shrinkage.

Tool3.9.2026interactive

Foam troubleshooting

The most common problem at the tap – and almost always people look in the wrong place. Six symptom patterns, each with the test step that confirms or rules out the cause within minutes.

Single-use3.9.202612 min

The single-use keg, as honestly as possible

Exactly one independent life-cycle assessment – and it was calculated with data from the single-use manufacturer. On top of that, no published recycling rate, nowhere. With seven points that argue against our own position.

Recycling3.9.20269 min

What is left of a keg at the end

“Stainless steel is 95 per cent recyclable” is true – but it means something other than almost everyone believes. Only about a quarter comes back as stainless steel. The rest becomes structural steel.

Calculator3.9.2026interactive

Dispense pressure and carbonation

Saturation pressure from beer temperature and CO₂ content, plus line resistance, lift height and allowance. With the limit beyond which it is not the beer that is wrong but the system.

Calculator3.9.2026interactive

How much is still in the keg?

Weigh the part-used keg, choose the keg type, read off the remaining quantity. With the empty weights of all keg types – and an honest statement of where the error comes from.

Figures3.9.20267 min

The quota the keg does not appear in

78.1 per cent reusable share for beer – the figure is correct. Page 14 of the report states that pack sizes above ten litres are expressly not included. The Brauer-Bund writes it too, only more quietly.

Law3.9.202611 min

What the PPWR requires of the keg

The keg is named explicitly in the text of the Regulation. Annex VI Part B describes reconditioning in six steps, Article 12 requires an open data carrier that counts trips. Just not from 2026.

Calculator3.9.2026interactive

Does your keg pay off?

Four sliders: fills per year, planned years, return rate, transport distance. Out comes the number of trips actually to be expected – and whether it is above the two published break-even marks.

Calculator3.9.2026interactive

Determining the spear length

From keg height and spear type: the overall length of the spear, the H3 dimension and the approximate tube weight. With the system-dependent floor clearances that are documented nowhere else.

Calculator3.9.2026interactive

How many kegs fit on a pallet?

Enter the diameter, choose the pallet size, both orientations are calculated. Plus the limit that bites first in practice: 33 Euro pallets per trailer and 24 tonnes payload.

Spears3.9.202612 min

The five spear types, explained at last

A, S, D, G and M side by side – dimensions from the production drawings, complete parts lists, exploded views. And two values that contradict common trade data.

Workshop3.9.202610 min

What really happens in a complete overhaul

Twelve steps on the keg, six on the spear. The lists are everywhere, not one of the points is explained – and the three that decide the quality are on none of them.

Terminology3.9.202679 terms

Keg vocabulary in six languages

German, English, Polish, French – searchable. Not one word of it is translated, every one is documented. And where a language is missing, it says so.

Keg types3.9.20267 min

DIN, EURO or SLIM

Three keg types, the same capacity, not interchangeable. With a scale drawing, the complete dimension table and the one restriction that counts for summer exports.

Spears3.9.20268 min

Which coupler fits which beer?

Why every blanket list fails – on four dependencies, on copied texts that fake a majority, and on the fact that the spear belongs to the keg and not to the brand.

Glossary3.9.20269 min

Seven terms nobody explains

Beerstone, safety burst point, pickling, residual pressure, trip count, the neck, wash shadow. Seven terms missing from the manufacturers’ glossaries – with a note of where each figure comes from.

Life-cycle assessment3.9.20269 min

From when does a keg pay off for the environment?

Two life-cycle assessments, two break-even points – 15 to 20 trips in one, 38 in the other. Why both are right, from what distance the sign flips, and a calculator for your own fleet.

Interactive3.9.2026animated

Spear length

Six cases in an animated half-section: cleaning and dispensing, each with a down tube that is too long, correct and too short. Including the fountain that occurs when the distance is too great.

Interactive26.8.202616 steps

Keg cleaning in section

Fifteen steps through the cleaning machine, followed in a sectional view – with the temperature and concentration limits the spear will just about tolerate.

Interactive · 3D26.8.20268 parts

Keg Explorer

A DIN keg to rotate, take apart and cut open. All eight parts explained individually, from the chime to the down tube.

Case study · TU Munich26.8.20269 min

At 35 degrees the seal blows

Why slim kegs start leaking on summer exports – and why overfilling is not the reason. An expert report by the Weihenstephan research centre, recalculated.

Condition assessment26.8.202610 min

How many trips does my keg have left?

The clock is ticking on the spear, not on the keg. Six fault patterns, five check points to do yourself and the complete scrapping criteria.

Economics25.8.202611 min

Refurbishment or new purchase?

Four routes instead of two, compared per keg and year – including the strongest objection to refurbishment and how to check it yourself.

Purchase and valuation25.8.202610 min

What is my used keg still worth?

Seven factors, the complete damage catalogue, the ownership question with other breweries’ kegs and a checklist for the ten minutes before the call.

Ownership and return25.8.20268 min

Another brewery’s keg – what now?

A deposit transfers no ownership, and § 935 BGB (German Civil Code) rules out acquisition in good faith. Identification guide and the procedure that ends without trouble.

Tool25.8.2026Calculator

Keg condition and residual value

Enter keg type, vintage and visible defects – findings, when the spear overhaul falls due and the range between scrap and market value.

How we work

Nothing behind a form

No whitepaper gate, no sign-up, no email request. Anyone who wants to know something should be able to read it.

Every figure with its source

Source and date are given – and the classification: whether it is a standard, an association figure, a peer-reviewed study or one of our own operating figures.

The limitation is named

Where the data is thin or sources contradict each other, it says so in the text – not in the small print.

We revise the articles

If a figure no longer holds or a better source turns up, the article is updated.

If you doubt a figure or can close a gap: info@keg-exchange.com

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New specialist articles as soon as they are finished

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